Talking about the classification characteristics of welding materials in SMT patch processing E2 AOI inspection
Talking about the classification characteristics of welding materials in SMT patch processing
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Solders in SMT chip processing can be divided into tin-lead solder, silver solder, and copper solder according to their components. According to the environmental humidity used, it can be divided into high temperature solder (solder used under high temperature) and low temperature solder (solder used under low temperature environment). In order to ensure the quality of soldering during patch processing, it is important to choose different solders depending on the object to be soldered. In the assembly of electronic products, tin-lead series solders, also called solders, are generally used.
Solder has the following characteristics:
1. Good conductivity: Because tin and lead solder are good conductors, its resistance is very small.
2. It has strong adhesion to component leads and other wires, and it is not easy to fall off.
3. Low melting point: it can be melted at 180℃, and it can be welded with 25W external heating type or 20W internal heating type electric soldering iron.
4. It has certain mechanical strength: because the strength of tin-lead alloy is higher than that of pure tin and pure lead. In addition, because the weight of the electronic components is relatively light, the strength requirements of the solder joints in the SMT patch are not very high, so it can meet the strength requirements of the solder joints.
5. Good anti-corrosion performance: the welded printed circuit board can resist atmospheric corrosion without applying any protective layer, thereby reducing the process flow and reducing the cost.
Among tin-lead solders, those with a melting point below 450°C are called soft solders. Anti-oxidation solder is the solder used in automated production lines in industrial production, such as wave soldering. When this kind of liquid solder is exposed to the atmosphere, the solder is very easy to oxidize, which will cause false soldering, which will affect the quality of soldering. Therefore, adding a small amount of active metal to the tin-lead solder can form a covering layer to protect the solder from further oxidation, thereby improving the soldering quality.
Because tin-lead solder is composed of two or more metals in different proportions. Therefore, the properties of tin-lead alloys will change as the ratio of tin-lead changes. Due to different manufacturers, the proportion of tin-lead solder is very different. In order to make the solder ratio meet the needs of soldering, it is important to choose a suitable ratio of tin-lead solder.
The commonly used solder matching ratios are as follows:
1. Tin 60%, lead 40%, melting point 182℃;
2. Tin 50%, lead 32%, cadmium 18%, melting point 150℃;
3. Tin 55%, lead 42%, bismuth 23%, melting point 150℃.
There are several shapes of solder, such as wafer, ribbon, ball, and solder wire. The commonly used solder wire contains solid flux rosin inside. There are many types of solder wire diameter, commonly used 4mm, 3mm, 2mm, 1.5mm and so on.
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